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PROCESS FLOW DIAGRAM

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		DRAWING LEVEL
PART NAME		REV No.
PART No.		DATE INITIATED
		LAST REVIEW DATE
WEBROY STOCK CODE		REVISION DATE		2021/01/25
MANUFACTURING LOCATION	Webroy	STATUS
MQC TYPE			SAFETY CRITICAL
Current

Process Flow Key

Process Type	Image
PROCESS
MOVE
STORE
INSPECT

STEP	Cost Centre	PROCESS	OPERATION DESCRIPTION	CLASS	PRODUCT AND PROCESS CHARACTERISTICS	CONTROL METHODS
1	500		Receiving and verification of raw material by stores personel	CC	Mild Black Wire 4.0mm mild black wire as per purchase order	Verification of delivery note and order placed . Any discrepancy
2	500		Move material to receiving storage area	CC	Safe handling during transport and handling activity	Visual inspection
3	505		Inspection of raw material by Q.A	CC	Mild black 4mm wire , wire tolerance +/- 0.05mm , No score marks , no rusty wire , compare tensile strength with COA and spec - correct grade	Check wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on incoming inspection document. Rod spec from supplier
4	500		Move raw material to storage area for storage	CC	Safe loading and handling during this activity	Visual inspection during this activity . Competent forklift driver , FIFO system to control material
5	500		Issue wire to production		Correct identification of wire	Material buff tag Visual inspection
6	15		Select 4mm tooling / select 50% T6 programme and set machine - Zukron / Huron to form individual wires		Correct setting of machine Products to conform to checking fixture	Record on BIS Card and Attribute sampling sheet QD:203 Checking fixture verification
7	15		Start production	SC	Products need to conform to checking fixture / drawing specifications	Checking fixture - visual verification
8	15		Send loops to supplier for over moulding of products		As per drawing requirements	Visual inspection and measurement at supplier
9	500		Receive over moulded products from supplier , receipt into stock		Products must conform to drawing specifications	Visual inspection
10	500		Issue loops to production		Safe handling and packing of products	Visual inspection
11	6		Call - up 50% welding programme from call unit at robotic welder		Ensure correct programme is selected	Visual verification
12	6		Load welding jig , weld and in-process inspection of finished frames	SC	First-off sample must conform to drawing requirements	Verification on checking fixture - record on BIS Card . Should the parts not fit the checking fixture , stop process and report to supervisor
13	6		Pack products into carboard boxes		As per packaging requirements	Description of product as per packaging requirments
14	6		Move completed boxes to stores using pallet jack		Safe loading and transporting of frames	Visual verification
15	500		Receive boxes into stores area for shipment		Correct quantities of frames	Visual inspection Approved transporter
16	500		Dispatching of frames		Safe handling of boxes during this activity	Verification of quantities as per sales order and delivery note
17	505		Lay-out inspection		All requirement stipulated on drawing and customer requirements	Competent Q.A personnel conducting inspections