PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2019/08/29
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
693500 Receive and verify quantity and type of wire - by stores personnel 10mm straight wire 1893mm - 1896mm and 10mm mild black coil/s 10mm Material in Coil form - Mild Steel 10mm Material in pre-cut lengths 1893mm - 1896mm Mild SteelVerification of delivery note and order placed. Any discrepancy contact supplier and resolve
719500 Move material to incoming raw material area Safe off loading and handling of raw materialVisual inspection - competent Hyster driver
730505 Incoming inspection of raw material by QA Personnel Mid Black Wire 10mm +/- 0.08mm 10mm -+ 0.08mm - correct length No score marks - no rusty wire / Correct grade / correct tensile - verify material compositions as per specCheck wire with micrometer - visually inspect the condition of the wire - COA from supplier - record findings on incoming inspection document - Spec - EN10016-2
756500 Move material to storage area Safe loading and handling of material during storage activityFIFO System and diameter identification
767500 Issue and transport wire to production area Correct diamter and grade of wire as per job request - safe handling of wire during transportRoute card - buff tag on wire/visual verification of wire
7934 Form wires on Huron Machine Cross Wire and Handle Dimensionally correct as per drawingIn process checking fixtures for verification
804203 Move Cross arms to welding station and Handles to bending station Safe handling of products during handling activityVisual inspection
8304 10mm Straight Wire 1893mm - 1896mm Form radius 1, 2, 3, & 4 on U90 Electric Bender Correct radius as per drawing and customer requirementsVisual inspection on in - process checking fixture
8404 Form radius 5 on bender no 1 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
8684 Form radius 6 on bender no 2 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
8774 Form radius no 7 on bender no 3 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
9054 Form radius no 8 on bender no 4 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
9144 Form radius no 9 and 10 on bender no 5 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
9394 Form radius 11 and 12 on bender no 6 Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
9484 Attach handle and close onto outer wire on Fly press Correct radius as per drawing and customer requirementsVisual inspection on in-process checking fixture
9734 Move Outer wire to CO2 welding area Safe handling of product to prevent any damage during handling activityVisual inspection of product
9816 CO2 Welding of outer wire to cross wire SC As per drawing and customer requirementsVisual inspection of product
9986 Transport finished products to Epoxy Coating plant for coating Safe handling of products during transport activityVisual inspection
1004106 Epoxy coating of products As per drawing specification - handle must be able to swivel after coating processVisual inspection and measuring coating thickness
1016106 Packaging process As per logistic packaging agreementPhysical counting of parts and visual inspection
1024500 Move full containers to Stores Correct quantities as per order/correct labelling of productsVisual inspection and counting of bins as per order placed
1025500 Transport products to customer In the correct packaging and quantities as per orderVisual inspection during loading activity