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PROCESS FLOW DIAGRAM

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		DRAWING LEVEL
PART NAME		REV No.
PART No.		DATE INITIATED
		LAST REVIEW DATE
WEBROY STOCK CODE		REVISION DATE		2021/01/07
MANUFACTURING LOCATION	Webroy	STATUS
MQC TYPE			SAFETY CRITICAL
Current

Process Flow Key

Process Type	Image
PROCESS
MOVE
STORE
INSPECT

STEP	Cost Centre	PROCESS	OPERATION DESCRIPTION	CLASS	PRODUCT AND PROCESS CHARACTERISTICS	CONTROL METHODS
1	500		Receive and verify quantity and type of raw material - by stores personnel		3.6mm wire as per purchase order	Verification of delivery note and order placed. Any discrepancy - contact supplier and resolve
2	500		Move raw material to incoming receiving area		Safe handling during transport and handling activity	Visual inspection
3	505		Inspection of raw material by QA Personnel	SC	Spring black wire 3.6mm Wire Tolerance +/- 0.045mm. No score marks, no rusty wire - compare tensile strength with COA and spec - correct grade	Check wire diam. With micrometer - visual inspection of condition of wire - COA from supplier - record on incoming inspection document.
4	500		Move raw material to storage area		Safe handling and loading during this activity	Visual inspection during this activity. Competent Forklift driver. FIFO System to control material
5	500		Issue wire to production	SC	Correct identification of wire	Material buff tag, visual inspection
6	1		Load wire coil onto swift at FS4 Machine		Safe loading and handling during this activity	Visual inspection during this activity. Competent Forklift driver
7	1		Coil and inspect spring		As per drawing requirements and work instruction WR/PWI/258	Record results on setter inspection instruction QD:141
8	1		Move springs to heat treament area		Safe loading and handling during this activity	Visual inspection
9	8		Heat treament of springs	SC	Correct oven temperature 250 degrees for 30 minutes	Calibrated oven and timer
10	5		Grinding process of springs on OMD Grinder	SC	Correct setting of grinding machine	As per work instruction WR/PWI/258
11	5		Load testing of springs - final inspection	SC	Correct loads as per drawing requirements: 240N TO 294N	Calibrated load tester and visual verification
12	5		Transport springs to stores for packaging purposes		Safe handling of springs	Visual verification
13	500		Packaging process		As per customer requirements and packaging instruction	Calibrated scale to determine weight as per quantities
14	500		Transport springs to customer		On time delivery and order requirements	Capture info on computer Invoice - delivery note