Webroy

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PROCESS FLOW DIAGRAM

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		DRAWING LEVEL
PART NAME		REV No.
PART No.		DATE INITIATED
		LAST REVIEW DATE
WEBROY STOCK CODE		REVISION DATE		2023/07/21
MANUFACTURING LOCATION	Webroy	STATUS
MQC TYPE			SAFETY CRITICAL
Current

Process Flow Key

Process Type	Image
PROCESS
MOVE
STORE
INSPECT

STEP	Cost Centre	PROCESS	OPERATION DESCRIPTION	CLASS	PRODUCT AND PROCESS CHARACTERISTICS	CONTROL METHODS
1	500		Receive and verify quantity and type of raw material by stores personnel		16mm wire lengths as per purchase order	Verification of delivery note and order placed. Any discrepancy - contact supplier and resolve
2	500		Move raw material to incoming receiving area		Safe handling during transport and handling activity	Visual inspection
3	505		Inspection of raw material by QA Personnel	SC	Mild black wire 16mm Wire Tolerance +/- 0.08mm. No score marks, no rusty wire - compare tensile strength with COA and spec - correct grade	Check wire diam. With micrometer - visual inspection of condition of wire - COA from supplier - record on online inspection system.
4	500		Move raw material to storage area		Safe handling and loading during this activity	Visual inspection during this activity. Competent Forklift driver. FIFO System to control material
5	500		Issue wire lengths to production	SC	Correct identification of wire	Material buff tag, visual inspection
6	4		Cut to length and de-burr		Correct cut length = 232mm +/- 1. De-burr sharp edges/ burrs on ends	Measure length with tape measure and record on inspection system. Visual verfication for sharp edges / burrs.
7	4		Form U shape on Digi bender machine	SC	As per fitment on checking fixture.	Visual verification of fitment and record on inspection system.
8	4		Form Kink on the U form and inspect parts		As per fitment on checking fixture.	Visual verification record on BIS Card and on inspection system.
9	4		Transport completed parts to stores area for packaging		Safe handling of products during activity	Visual verification
10	500		Receipt parts into stock		Correct quantity to be entered on to the stock system.	Visual verification. Confirmed orders.
11	500		Invoice and dispatch parts to customer		As per order requirements	Capture info on computer Invoice - delivery note
12	505		Internal product audit		As per drawing requirments	Audit check sheet including dimensional report for 1 complete pasrt.