Webroy Quality System
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QUALITY MANUAL |
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PROCESS FLOW DIAGRAM
COMPILED BY
Compiled By
Rob Royston
Phillip Pillay
Gary Royston
Hakeem Francis
Beverly Simes
Christophina Harry
Faizel Khan
Julian Pillay
Reuben Moodley
Hamendra Hariprasad
Ashtique Maniram
TEAM MEMBER 2
Team Member 2
Rob Royston
Phillip Pillay
Gary Royston
Hakeem Francis
Beverly Simes
Christophina Harry
Faizel Khan
Julian Pillay
Reuben Moodley
Hamendra Hariprasad
Ashtique Maniram
TEAM MEMBER 3
Team Member 3
Rob Royston
Phillip Pillay
Gary Royston
Hakeem Francis
Beverly Simes
Christophina Harry
Faizel Khan
Julian Pillay
Reuben Moodley
Hamendra Hariprasad
Ashtique Maniram
TEAM MEMBER 4
Team Member 4
Rob Royston
Phillip Pillay
Gary Royston
Hakeem Francis
Beverly Simes
Christophina Harry
Faizel Khan
Julian Pillay
Reuben Moodley
Hamendra Hariprasad
Ashtique Maniram
SUPPLIER
Webroy (Pty) Ltd
MQC No
CUSTOMER
Customer
A001-Adient-Pasdec
C007-Gabriel
E010-Engineering Plastics
F001-Federal Mogul
F002-Feltex
H006-BT Industries
I002-Isringhausen
J002-Adient South Africa
L001-Lear
L016-L&J
N001-Nissan
R004-Ramsay
T004-Toyota Boshoku South Africa
T014-Toyota South Africa Motors
DRAWING LEVEL
PART NAME
REV No.
PART No.
DATE INITIATED
LAST REVIEW DATE
WEBROY STOCK CODE
REVISION DATE
2019/08/13
MANUFACTURING LOCATION
Webroy
STATUS
Select Status
PROTO-TYPE
PRE-LAUNCH
PRODUCTION
MQC TYPE
Select MQC Type
Process
Product
SAFETY CRITICAL
Current
Process Flow Key
Process Type
Image
PROCESS
MOVE
STORE
INSPECT
STEP
Cost Centre
PROCESS
OPERATION DESCRIPTION
CLASS
PRODUCT AND PROCESS CHARACTERISTICS
CONTROL METHODS
743
500
Receive raw material by Stores personal
Material type , DIN 17223 , diam. 2.3mm . Grade B
Approved supplier characteristic
827
500
Move material to inspection area
Safe loading and handling of material
Visual Inspection
891
505
Incoming raw material inspection by QA personal
SC
Compliance to all drawing and customer specifics
Visual inspection measurement
953
500
Store material as per FIFO System
Safe stacking in correct order and identification
Visual verification
968
500
Issue and move material to production (Hyster)
Safe loading and handling during this activity
Visual inspection
1019
14
Load wire coil onto swift
SC
Safe loading and handling during this activity
Visual inspection
1029
14
Coil and inspect springs do First-off inspection
SC
As per drawing requirements
Measurements record on setters inspection instruction sheet QD:142
1049
14
Heat treatment process
SC
Correct oven temperature correct timing
Visual verification
1053
14
Move springs to spring handwork department
Safe loading and handling during activity
Visual inspection
1059
4
Upright legs
SC
To drawing requirements
Verification on in process Gauge - record on BIS card
1060
4
Final inspection of springs
To drawing requirements
Visual verification record on F/A card
1063
4
Transport springs to stores department for packaging
Safe handling of products during activity
Visual verification
1064
500
Packing of springs
Correct quantities as per customer order placement
Invoicing as per order requirements
1067
500
Transport springs to customer
As per order requirements
Capture info on computer Invoice - delivery note
1069
505
Internal auditing - product and process audits
Meet customer requirements
Dimensional report inspection sheets
Process Flow
Select Process Flow
Cost Centre
Process No
Process Name
Rank
Process Criterion
Inspection Method
Error
Approve Draft Document
Revision Comments :
Enter Pin No :
SAFETY FIRST
NEWS
Singakwenza Feedback Due
Marco Training Monday
Improvement Projects Due