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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/08/24
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Draft

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving verification of raw materials by stores personel	Receiving	Receiving		Check for correct quantity delivered, type, diameter, wire cod ,specification and tensile range	Visual inspection and verification as per order	Delivery note and order	Every batch				Goods Receive book / Delivery note		Should there be any discrepancies inform production planner / supplier immediately and make note on POD
	2	Move material to receiving storage area	Transport	Transport		Store material correctly	Visual Inspection	As per FIFO System	Every Batch				Visual inspection and FIFO Board		If difficulty occurs in storing raw material properly inform Stores coordinator.
	3	Inspection of raw material by QA personel	Inspection	Inspection	SC	Correct Diam 4.5mm / 6.0mm Correct type SWB No rusty wire / no score marks, tensile -700/900, specification =ASTM /A580/A580M-08, wire tolerance =0.025	Visual Inspection / Micrometer	As per incoming raw material inspection plan	Every Consignment	6163 6180	1120		Goods Receive Note book / Buff tag and record findings on incoming receiving inspection sheet		Any non-conforming raw materials shall be place on hold and isolated. Raise a SRAN and inform stores coordinator
	4	Move raw material to dedicated area for storage	Storage	Storage		Safe stacking of wire coils onto racks as per allocated areas and FIFO system	Visual Inspection	As per FIFO System	On receiving				FIFO Information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Issuing		Correct wire to be issued as per job card	Verification as per buff tag Check diameter of wire using vernier	Every coil issued to production	Every job as per request				Route Card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Form outer wire on Huron	Forming	Forming	SC	Form wire as per checking fixture / drawing	Visual inspection. Checking fixture First-off sample In process inspection and last off	First off- In process inspection and last off.	First off at start of production. In process 9 parts every hour to be verified in checking fixture and bundled	6253	1158		Record on line system		Should the first off sample fail - stop process reset machine and redo first off sample - Inform Supervisor
	7	Inspect wire form	Inspection	Inspection		Parts shall conform to checking fixture / drawing requirements	Check wire using checking fixture	2 parts as per work instruction	2 every hour				Record on-line system		Any non-conformance shall be isolated. Raise NCR put a hold card and be place in quarantine store. Inform Quality Manager
	8	Transport wire to LTHT	Transport	Transport		Correct handling of wire forms during this activity	Visual Inspection	NA	Every job as per request				NA		Any difficulty experienced during this activity report to supervisor
	9	LTHT outer wire	Heat Treatment	Heat Treatment		Correct temperature 300 degrees Celsius for 20 minutes	Visual	As per requirements	Every batch				Record temperature on log sheet QD52 for every batch		Any non-conformance shall be isolated. Raise NCR put a hold card and be placed in quarantine store. Inform Quality Manager
	10	Form left and right hand box wire on Huron	Forming	Forming	SC	Form wire as per checking fixture / drawing	Visual inspection Checking fixture	2 parts as per work instruction	2 every hour				Record on-line system		Any non-conformance shall be isolated - raise NCR out a hold card and be placed in quarantine store. Inform Quality Manager
	11	LTHT left and right hand box wire	Heat Treatment	Heat Treatment	SC	Correct temperature 300 degrees Celsius for 20 mintues	Visual	As per requirements	Every batch				Record temperature on log sheet QD52 for every batch		Any non conformance shall be isolated. Raise NCR put a hold card and be placed in quarantine store. Inform Quality Manager
	12	Rill sanding left and right hand box wire	Rill Sanding	Rill Sanding		Rill sanding as per method.	Visual Inspection	Every batch	Every order				NA		Should any difficulty or problem occur report to supervisor immediately.
	13	Assemble part	Assembly	Assembly	SC	Assemble as per work instruction	100% inspection on assembly jig	Every batch	Every order				NA		Any problems shall be reported to the supervisor
	14	Inspection of frames	Inspection	Inspection	SC	Fits checking fixture Long legs are parallel Box wires should be flat and in line	Checking in final fixture	Entire batch	1 frame every hour				Record on-line system		Any difficulty experienced during this activity report to supervisor
	15	Pack finished frames in bins	Packing	Packing		Correct quantity 10 seat back per bin 20 bins per pallet	Visual	As per WIS	Every job				FA Card		Should the quantity be incorrect stop process, verify quantity and add or remove frames to meet quantity required
	16	Transport parts to stores	Transport	Transport		Correct bins and correct quantity	Visual Inspection	As per works order	Every batch				FA Card		Should any difficulty occur during transportation inform supervisor
	17	Receipt frames to stores	Receipting	Receipting		Correct quantity be into the stock system	Visual	Every batch	Every order				FA Card		Any discrepancies shall be report to stores coordinator
	18	Dispatching of frmaes	Transport	Transport		Correct loading of bins and safe handling during transport activity	Visual	Entire batch	Every new order				Delivery Note Invoice		Any difficulty experienced during this activity report to Stores Coordinator
	19	Layout function inspection	Inspection	Inspection		Full Dimension	As per fixture and customer requirements	1 complete frame	As per schedule				Audit sheet		Should the functional layout fail the production manager shall be informed immediately