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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/08/25
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving raw material	Receiving	Raw material		Check correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery Note and order	Every batch		1090 1090 1090 1090		Goods Receive Note Book / Delivery Note		If non-compliant contact supplier and inform Quality Manager
	2	Move raw material to incoming inspection area	Transport	Raw material		Store material properly	Visual inspection	AS per procedures	Every batch				Visual Inspection		If difficulty occurs in storing raw material properly, inform Stores Coordinator
	3	Raw material incoming inspection by QA Personnel	Inspection	Raw material		Spring black wire. TSG 3531G - SWB. WIRE/SBS3/0380. Correct diameter 3.8mm +/- 0.035. No score marks, no rust on wire. Correct tensile - 1373mpa to 1569mpa.	Visual inspection Micrometer	As per incoming raw material inspection plan	Every Consignment	6080	1120		Record on on-line inspections		Any non-conforming raw material shall be isolated, properly tagged and placed in quarantine. Inform Quality Manager
	4	Move raw material to storage area for safe stacking	Transport	Raw material		Safe handling of raw material during transport	Visual inspection	Every job	On receiving				N/A		Any difficulty experienced during activity report to Stores Coordinator
	5	Issue raw material to Production Personnel	Issuing	Raw material		Correct wire to be issued as per job card	Verification of wire size with vernier	Every coil issued to production	Every Coil				Job card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Form product	Forming	Product	SC	Formed spring should be 359.30 mm - 364.30 mm (end to end), No Burrs on Part	Measure with tape measure	First off,in-process and last off.	1 every hour	6243 6244 6245	1155		Record on-line inspections		Should the first off sample fail, stop process, reset machine and redo first off sample.if any burrs Inform Supervisor to raise job card and send tool to workshop
	7	Move product to End bend	Transport	Product		Safe handling of spring during transport	Visual inspection	Visual inspection during transport	Every job				N/A		Any difficulty experienced during this activity report to supervisor
	8	Form ends	Bending	Product		Form ends as per work instruction	Visual inspection	As per work instruction	Every job	20453 20454 20455	1155		Record on electronic system		Should any difficulty occur during transportation inform supervisor
	9	Move product to LTHT	Transport	Product		Safe handling of spring during transport. Part identification in place	Visual inspection	Entire batch	Every job				N/A		Should any difficulty occur during transportation inform supervisor
	10	Heat treatment	Heating	Heating		Correct temperature 300 deg. Celsius for 20 minutes	Visual inspection	Every load	Every order		1155		N/A		Any discrepancy shall be reported to supervisor
	11	Transport product to stretching process	Transport	Product		Correct loading of boxes and safe handling during transport activity	Visual inspection	Every batch	Every order				N/A		Any difficulty experienced during this activity report to supervisor
	12	Stretch & Inspect product	Stretching	Product		Stretch spring as per work instruction 1155 Overall length after stretching is 359.30 mm - 364.30 mm.	Check in checking fixture	Entire bach	Every spring	20456 20457 20458	1155		N/A		Any discrepancy report to supervisor
	13	Move product to stores	Transport	Product		Safe handling of springs during transport activity	Visual inspection	Every batch	Every order				F.A Card		Should any difficulty be experienced during this activity report to Store Coordinator
	14	Receipting product to stores	Receipting	Product		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order				F/A Card		Any discrepancy shall be reported to the Stores Coordinator
	15	Dispatching of products	Transport	Prodcut		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order				Delivery note / invoice		Any difficulty during this activity report to Stores Coordinator
	16	Layout functional inspection	Inspection	Product		Full dimensional	As per customer requirements	As per customer requirements	As per schedule				Audit sheet		Should the functional layout fail the Production manager shall be informed immediately.