MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2023/11/23
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Draft
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
635Receiving and verification of raw materialReceivingReceiving Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
636Move material to receiving storage areaTransportTransport Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly inform Stores Coordinator
641Inspection of raw material by QA personnelInspectionInspection SPEC. TSG3533G material SWM-B 8.0mm +- 0.08mm No pitted rust, now score marks, no excessive drawing soap Phosphate coating as per CAR3/18Visual inspection MicrometerAs per incoming raw material inspection QD207Every consignment Goods receive notebook / Buff tag and record findings on incoming receiving inspection sheet QD40 Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
642Move raw material to dedicated area forstorageStorageStorage Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
645Issue wire to productionIssuingIssuing SC Correct wire to be issued as per job cardVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery coil Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
646Form wire on 12mm HuronFormingForming SC Form wire as per checking fixture.Visual inspection Checking fixtureFrst-off sample & In-process inspection First-off at start of production. In-process 1 part every hours Record first-off and in-process inspection on BIS card Should the first-off sample fail stop process and reset machine and re-do first-off
650stamp butterfly and Notch end processStamping and NotchingStamping and Notching Correct dimensions on notch as per drawing and correct flatness as per drawingVisual check Checking fixture First-off sample In-process inspectionFirst-off at start of production. In-process every 2 hours. Burrs check 1 part every 30 mins while notching Record first-off and in-process inspection on BIS Card Any difficulty notching and stamping stop process and inform supervisor
653Packing of final productPackingPacking correct quantityVisualas per customer requirementEvery job F/A Card Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
657Transport product to storesTransportTransport Correct bins and correct quantitiesVisual inspectionAs per works orderEvery batch F/A Card Should difficulty occur during transport inform Supervisor
658Receipting product to storesReceiptingReceipting Correct quantity to be entered on to the stock systemVisualEvery batchEvery order F/A Card Any discrepancies shall be reported to the Stores Coordinator
661Dispatching of productsTransportTransport Correct loading of bins and safe handling during transport activityVisualEntire orderEvery order Delivery note / invoice Any difficulty experienced during this activity report to Stores Coordinator
662Layout functional inspectionInspectionInspection SC Full dimensiomalAs per customer requiremetns1 Complete productAs per schedule Audit sheet Should the functional layout fail the Production manager shall be informed immediately.