Webroy

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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/12/13
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive notebook / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personnel	Inspection	Raw material		SPEC. TSG3533G. Mild wire Material grade - 42TiV01/ SAE 1045 8.0mm +/- 0.08mm. Correct tensile - 840mpa to 880mpa. No pitted rust, now score marks, no excessive drawing soap Phosphate coating as per CAR3/18	Visual inspection Micrometer	As per raw material inspection	Every consignment	1071	1120		Goods receive notebook / Buff tag and record findings on electronic sytem		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move raw material to dedicated area for storage	Transport	Raw material		Safe stacking of wire coils as per allocated areas and FIFO system	Visual inspection	As per FIFO system	On receiving				Identification tags		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material	SC	Issue wire to production	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production	Every job as per request				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Form wire on Huron 4 and inspect parts	Forming	Wire form	SC	Form wire as per checking fixture. Legs must sit flat in the fixture. Part must not be forced fitted into the fixture. Both legs (front and back section) shall sit flat in fixture. Gap between the legs shall be 21mm.	100% Visual Inspection and verification in checking fixture & Breakpoint. Measure gap bewteen both legs with a vernier.	As per work instruction	First-off at start of production. In-process 9 parts every hour and last off	1072 2071 13402 1076 2072 13403	1081		Record first-off and in-process and last-off inspections on system		Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor
	7	Packing of final product	Packing	Completed product		correct quantity 80 per bin	Visual verification	as per customer requirement	Every order				F/A Card		Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
	8	Transport product to stores	Transport	Completed product		Correct bins and correct quantities	Visual inspection	As per job order	Every order				F/A Card		Should difficulty occur during transport inform Supervisor
	9	Receipting product to stores	Receipting	Completed product		Correct quantity to be entered on to the stock system	Visual verification.	Every batch.	Every order		1094		F.A Card.		Any discrepancies shall be reported to the Stores Coordinator
	10	Dispatching of products	Transport	Completed product		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	11	Layout functional inspection	Inspection	Inspection	SC	Full dimensional as per SDS and PIS. -	As per customer requiremets	1 Complete product	As per schedule				Audit sheet		Should the functional layout fail the Production manager shall be informed immediately.