Webroy

INDEX | CARS | GRID VIEW | DASHBOARD | PRODUCTION SYSTEM | QUALITY MANUAL | SUGGESTIONS |

MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/11/21
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

L&J

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive notebook / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection and FIFO board		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personnel	Inspection	Raw material		Correct material, Mild wire. WIRE/MBH2/0800. 8.0mm +/- 0.08mm. Specification - SAE1008. Tensile range - 500mpa to 700mpa. No pitted rust, no score marks, no excessive drawing soap	Visual inspection Micrometer	As per incoming raw material inspection QD207	Every consignment	6179	1120		Record on on-line inspection		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move raw material to dedicated area for storage	Transport	Raw material		Safe stacking of wire coils on to racks as per allocated areas and FIFO system	Visual inspection	As per FIFO system	On receiving				FIFO information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material	SC	Issue wire to production	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production	Every coil				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Cut wire on straighter 1	Cut to length	Product	SC	Cut wire as per measurement 258mm +/- 1. Refer CAR No's. 21946, 24044, 36252, 46631 &48356	Appearance -No burrs, rust, Marks, Damage to finish, Measure length with a tape measure and verify on checking fixture.Check straightness on checking table. Visual - check if ends are cropped evenly. Confirm length on checking table in budnles of +/- 20 pieces	First-off sample & In-process inspection and last off	First-off at start of production. In-process 9 parts every hour to be verified	6183 6184 6241	1140		Record on on-line inspections		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Chamfer	Chamfer	Wire pieces		Both ends correctly chamfered. Appearance -No rust, Score Marks, Burrs. Straightness correct. Correct length - 258mm +/- 1	Visual inspection for rust, score marks, burrs.. Measure length with a tape measure.	First-off sample & In-process inspection and last off	First-off at start of production. In-process 9 parts every hour to be verified	14406 14407 14408			Record on on-line inspections		Should the first-off sample fail stop process and reset machine and re-do first-off
	8	bundling and Packing of final product	Bundling and Packing	Product		Pack in boxes of quanities of 250 parts	Visual	as per customer requirement	Every job				F/A Card		Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
	9	Transport product to stores	Transport	Product		Correct quantities	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	10	Receipting product to stores	Receipting	Product		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order		1094		F/A Card		Any discrepancies shall be reported to the Stores Coordinator
	11	Dispatching of products	Transport	Product		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	12	Internal product audit inspection	Inspection	Product	SC	Full dimensional	As per customer requirements / drawing	1 Complete product	As per schedule				Audit sheet		Should the part fail to meet the requirements, the Production manager shall be informed immediately.