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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2024/08/28
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving 6.00 mm Ferrule - Stores Personel	Receiving	6.00 mm ferrule		Check for correct quantity delivered and size.	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive note book / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Inspection of 6.00 mm Ferrule by Q.C.	Inspection	6.00 mm ferrule	SC	No damage, distortion or burrs. Dimple must be present and centralized. Wire must fit in freely.	Visual inspection	Measure 5 components per batch.	Every batch	20446			Record on inspection sytem.		Any non-conforming ferrules shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	3	Receiving raw material - Stores Personnel	Receiving	Raw material		Check for correct quantity delivered, type and diameter.	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive note book / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	4	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection		If difficulty occurs in storing raw material properly inform Stores Coordinator
	5	Inspection of raw material by QA personnel	Inspection	Raw material	SC	Spring steel wire. EN10204. WIRE/SBS3/0290. Correct diameter 2.90mm +/- 0.025. Correct tensile 1373 Mpa - 1618 Mpa. No score marks, no rust on wire.	Visual inspection, Micrometer	As per incoming raw material inspection QD207	Every consignment	6216	1120		Goods receive notebook / Buff tag and record findings on electronic sytem		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	6	Move raw material to dedicated area for storage	Transport	Raw material		Safe stacking of wire coils as per allocated areas and FIFO system	Visual inspection	As per FIFO system	On receiving				Identification tags		Any difficulty experienced during this activity report to Stores Coordinator
	7	Issue wire to production	Issuing	Raw material		Issue wire to production	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production.	Every job as per request				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	8	Form wire	Forming	Wire	SC	Wire shall conform to drawing and wire profile must comply to checking fixture, Wire must be flat. Leg lengths must be correct on checking fixture. No rust, Score Marks and Burrs.	Visual Inspection and measure length with a tape measure. First-off verification by Q.A	As per work instruction	First-off at start of production. In-process 9 parts every hour and last-off	17436 17437 17438	1213		Record on Electronic system		Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor
	9	Transport wire to crimping press	Transport	Wire		Correct handling of parts during this activity	Visual verification	N/A	Every order				N/A		Any difficulty experienced during this activity stop the process and report to Supervisor
	10	Assemble ferrule	Assembly	Completed parts		Crimping of ferrule	Part to meet drawing and customer requirements. Wire ends must be meet ferrule dimple to ensure correct crimping. Ferrule must be assembled/ crimped securely - Refer CAR 53441.	Visual verification	Every part		1214		Record on inspection system		Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor
	11	Inspect part in final checking fixture	Inspection	Completed parts	SC	Part shall sit flat and comply to checking fixture. Ferrule to be crimped securely. No rust, burrs, damage or distortion.	Visual inspection refer to work instruction for fitment requirements.	Visual verification in checking fixture for correct fitment & assembly.	First-off at start of production. In-process 9 parts every hour and last-off	11382 11383 11384	1214		Record on inspection system		Should the inspection requirements not be correct, stop the process and inform the supervisor.
	12	Pack assembled parts into bins	Packing	Completed parts		Correct quantity = 500 parts per bin. Bin type: 4116	Visual verification	As per packaging specification	Every order				F.A Card		Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
	13	Transport completed parts to stores for dispatch	Transport	Completed parts		Correct quantities	Visual inspection	As per job order	Every order				N/A		Should difficulty occur during transport inform Supervisor
	14	Receipt parts into stock	Receipting	Completed parts		Correct quantity to be entered on to the stock system	Visual verification.	Every batch.	Every order		1094		F.A Card.		Any discrepancies shall be reported to the Stores Coordinator
	15	Dispatching of products	Transport	Completed parts		Bin type: 4116, QTY: 500 per bin	Visual verification	As per job order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	16	Layout functional inspection	Inspection	Parts		Full dimensional as per SDS and PIS.	As per customer requirements.	1 complete product	As per schedule				Audit sheet		Should the audit fail, the Production manager shall be informed immediately.