Webroy

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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/11/09
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

L&J

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material by stores personnel	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive note book / delivery note		Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO System	Every batch				visual inspection and FIFO Board		If difficulty occurs in storing raw material properly, inform Stores Coordinator
	3	Inspection of raw material by QA Personnel	Inspection	Raw material		Correct material 4.00mm +/- 0.08mm mild wire.WIRE/MBH2/0400. Specification - SAE1008. Tensile range - 550mpa to 700mpa. No pitted rust, no score marks, no excessive drawing soap	Visual inspection, Micrometer	As per incoming raw material inspection plan	Every consignment	6116	1120		Record on on-line inspection		Any non-conforming raw material shall be placed on hold and isolated. Raise a SRAN and inform stores coordinator
	4	Move raw material to dedicated area for storage	Storage	Raw material		Safe stacking of wire coils onto rack as per allocated areas and FIFO System	Visual inspection	As per FIFO System	On receiving				FIFO information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material		Correct wire to be issued as per route card	Verification as per buff tag	Every job as per request	Every coil issued to production				Route card		Should the incorrect wire been issued to Production, stop process, correct and inform Stores Coordinator
	6	Form wire on Zukron	Forming	Product	SC	Part shall be formed with the legs flat. Part shall drop fit in the checking fixture. Appearance - No burrs, rust, marks, damage to finish - Refer CAR no. 45329	Checking fixture verification, visual inspection and verification on a flat surface to check flatness	As per work instruction	First-off at start of production. In-process 9 parts every hour and last-off	8303 21503 21504	1229		Record on on-line inspections		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Pack parts	Packing	Product		Correct quantity 500 per box	Visual	as per customer requirement	Every job				F/A Card		Should the quantity be incorrect stop process, verify quantity and add/remove parts to meet quantity required
	8	Transport products to stores	Transport	Products		Correct quantities	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	9	Receipting product to stores	Receipting	Products		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order		1094		F/A Card		Any discrepancies shall be reported to the Stores Coordinator
	10	Dispatching of products	Transport	Products		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	11	Internal product audit inspection	Inspection	Product		Full dimensional	Checking fixture verification, visual inspection, verification on a flat surface to check flatness, vernier & micrometer	PIS/ SDS & Quality product audit report	As per schedule				Audit sheet		Should the part fail to meet the requirements, the Production manager shall be informed immediately.