MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2025/10/02
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR
Adient-Pasdec


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceiving.Raw material. Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and order.Every batch



1090



 Goods receive notebook/delivery note. Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D.
2Move material to receiving storage areaTransport.Raw material. Store material correctlyVisual inspectionAs per FIFO system.Every batch Visual inspection and FIFO. If difficulty occurs in storing raw material properly inform Stores Manager
3Inspection of raw material by QA personnelInspection.Raw material. Spring Black Wire - WIRE/SBS3/0290, 2.90 mm ±0.025. Material spec: DIN17223- . Tensile range 1373 - 1618 Mpa, Correct diameter, No score marks, No rusty wire, Correct grade, correct tensile - verify material compositions as per specVisual inspection Micrometer for wire diameter COA from supplier - record findings on incoming inspection documentAs per incoming raw material online inspectionAs per incoming raw material inspection QD207. 1120
 Record on inspection system. Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Manager
4Move raw material to dedicated area for storageStorage.Raw material. Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO system.On receiving. FIFO and rack identification. Any difficulty experienced during this activity report to Stores Manager
5Issue wire to productionIssuing.Raw material. SC Correct wire to be issued as per job card Verification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to production.Every coil. Route card. Should the incorrect wire be issued to production stop process, correct and inform Stores Manager
6Form wire on HuronForming.Product. SC Correct form as per master sampleVernier, tape measure & visual inspectionAs per master sampleFirst-off at start of production. In-process 9 parts every hour and last-off Record on system. Should the first-off sample fail stop process and reset machine and re-do first-off.
7Transport parts to Spring handwork departmentTransportProduct Safe transportation of wiresVisual InspectionAs per job order.Every order N/A Should difficulty occur during transport inform Supervisor
8Form hook on first/one sideFormingProduct SC Hook must conform to checking fixture. Hook length (1): 19.00 mm ±1, Hook length (2): 24.20 mm +0.50/-0, Hook height: 13.10 mm ±1, Hook width (inside)/Gap (1): 3.80 mm +0.50/-0, Hook width (inside)/Gap (2): 3.80 mm +0.50/-0Checking fixture, vernier & visual inspectionAs per work instruction.First-off, in-process and last-off inspection. 1309
 Record on Electronic system. Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor.
9Form hook on second sideFormingForming SC Part must conform to checking fixture. Loop diameter: 12.00 mm ±1, Gap: 6.00 mm ±0.50, Overall formed height: 25.00 mm ±1, Length of part: 315.00 mm ±1. Checking fixture, vernier, tape measure & visual inspectionAs per work instruction.First-off, in-process and last-off inspection. 1309
 Record on Electronic system. Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor.
10Transport parts to epoxy lineTransportProduct Safe handling of part during transport to epoxy lineVisual inspectionAs per job order.Every order N/A Should difficulty occur during transport inform Supervisor
11WashingWashing.Products. Remove oil and rust. Check chemical PH and temps are to specification. If grease remains increase wash timeVisual inspectionEvery batch.Every order







Record on QD329 Epoxy Process Parameters. Any difficulty during washing stop process and inform Team leader
12Epoxy coat partCoating.Products. SC Correct coating thickness, no coating defectsCoating thickness tester, visualCoating thickness test1 part per batch Record process parameters on QD329 Record thickness on BIS Card. Any difficulty during this process report to Team leader
13Packaging of partsPackingProducts. Correct quantities: 200 per boxVisualAs per work instruction.Every job.



F/A Card. Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required.
14Transport finished goods to storesTransportProducts. Correct dunnage and quantityVisual inspectionAs per works order.Every batch. F/A Card. Should difficulty occur during transport inform Team leader
15Receipt parts to storesReceipting.Products. Correct quantity be entered into the systemVisualEvery batch.Every batch. F/A Card. Any discrepancies shall be reported to the Stores Manager
16Dispatching of partsTransport.Products. Correct loading of boxes and safe handling during transport activityVisualEntire order.Every order. Delivery note/invoice. Any difficulty experienced during this activity report to Stores Manager
17Layout function inspectionInspection.Product. Full dimensionalAs per fixture and customer requirements1 Complete product.1 Complete product. Audit sheet. Should the functional layout fail the Production manager shall be informed immediately.