SAFETY

1. Gloves shall be worn.

2. Ear plugs shall be worn.

3. Closed shoes shall be worn and Overalls.

SET-UP AND CUT WIRE TO LENGTH

1. Receive route card from supervisor.

2. Request required 5mm wire as detailed on route card from stores.

3. Wire can be cut on Wire Straightener 3 or 4.

4. Load wire onto swift with forklift.

5. Straigten front start piece of wire.

6. Feed wire through rollers using cutter.

7. Feed wire through spinners afterwards using cutter.

8. Press STOP / INCH button to push wire all the way through.

9. Remove shaft by removing springs  and loosen bolt with a 6mm allen key.

10. Loosen 2 blue botls to adjust the stopper to 223mm  (Cut Length). 

11. Use a tape measure to set stopper to required length which is 223mm.

12. Once length is set, tighten the 2 blue botls.

13. Put shaft back into place.

14. Put both long springs back on shaft to secure it.

15. Press the STOP / INCH button untill wire is cut.

16. Measure 5 pieces of cut length wire to verify if length is correct and measure with tape measure.

17. Is the cut length correct?

     a) No - repeat step 9 - 16

     b) Yes - Go to next step

18. Turn black Power Button on and press Run Button.

CHECKING METHOD

1. Check cut length of wire by using a tape measure.

2. Verify straightness of wire by rolling wire on checking table. The wire must be able to roll freely. 

Performance Targets

Once the job has been logged on the system, you will be able to see the production figures and targets including the Total Qty made against the job, the quantity prodcued on the shift (day), the Std Time and the number of Parts required to be made per hour. The picture to the left provides and example.

Production figures are to be logged on the system every hour.

Quality Inspection Frequency

• The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
• Complete a First-off before comencing with production, record on system Inspection Number 1060 for (SPRG/RAMS/0000) and Inspection Number 1061 for (SPRG/RAMS/0001) "Cut wire to length". 
• First-off sample to be tagged and remain and work station.

• Conduct in-process inspections every hour and record on system Inspection Number 2059 for (SPRG/RAMS/0000) and Inspection Number 2061 for (SPRG/RAMS/0001) "Cut wire to length"

• At the end of the batch, last part is to be tagged and kept at the work station. First-off is to be placed in the production batch.