Work Instruction ID:   7195  
Work Instruction Number: 1107 Revision No. 1
Old Work Instruction Number:
Description
Date Created: 15/06/2021 11:25:23 Revision Date: 06/12/2021 14:24:40
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 06/12/2021 15:19:25 Approved Date: 06/12/2021 15:30:25
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY 

  • Gloves  and ear plugs are to be worn throughout this operation.

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2

Preparation and setting of Machine

  • As per Setters training manual.
  • Setting of coil / change tooling/ select programme/ run parts
  • Ensure wire is straightend correctly to prevent variation during forming
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3

First off and accepted part

  • Ensure wire is 5mm in diameter.
  • Ensure the wire is straight, not bent.
  • Part to fit C/F
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4

Fitment of part on C/F

  • Ensure formed section fits between the pins on C/F.
  • Part to sit flush in C/F.

  •  Ensure the Z section sits flush in the profile of C/F.

 

  •  Formed section to be flush against C/F.
  • No gap allowed along the length of wire when placed in C/F.

Leg to be seated inbetween pins. (max-1mm gap allowed)

Z section - profile correct (max - 1mm gap allowed from pin)

Profile correct
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5

No Good - Reject

  •  Any gap along the length when placed on C/F is unacceptable.
  • Wire must not be bent or distorted after forming. 

Profile incorrect, does not correspond to CF.

Overall length oversize
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6

Quality Inspection Frequency

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection. Inspection Number 6078.
  • First-off sample to be tagged and remain with the checking fixture.

 

  • Conduct in-process inspections every hour . Inspection Number 6079

 

  • At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch.
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7

Rejects

  • All reject parts are to be placed immediatley in the red reject bins provided.

  • All rejects should be logged on the system hourly.

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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8

Packaging

  • Bundle Parts in Qty of 100 per bundle.
  • Knot bundle with twine at both ends.
  • Pack completed or part order onto pallet, transport to stores receiving, accompanied with an FA card. 

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