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SAFETY
Gloves and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
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WIRE FORMER START UP
.Turn wire former switch on.
. Wait for the console screen to come on.
. Release the emergency stop off.
. Press the reset button.
. Press on the system reference icon on the screen.
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WIRE FORMER SHUT DOWN
. Press the machine stop button.
. Wait for forming process to stop.
. Press emergency stop button.
. Turn power off.
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INDUCTION HEATER - START-UP AND SHUT DOWN
Turn switch "on" to start up and turn "off to shut down.
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SETTING UP WIRE FORMER
. Load wire onto swift using forklift.
. Ensure there is no wire in the wire straightner.
. Straighten +/- 500mm of wire , manually feed it through the rollers.
. Push wire manually up to sensor.
. Press required buttons as indicated below.
. Loosen up the middle bolts for the two dyes to allow the wire to move freely.
. Tighten the middle bolt and check that the wire has formed a "v" shape.
. Press wire forward and ensure that there is a 5mm gap between the wire and stopper.
. Press the start button to allow the wire to move out from the wire cutter.
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
- Complete a First-off before commencing with production, and record on system Inspection.
- First-off sample to be tagged and remain with the checking fixture - Inspection Number 6082.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 6086.
- At the end of the batch, last-off part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch - Inspection Number 12392.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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