Work Instruction ID:   24417  
Work Instruction Number: 1209 Revision No. 1
Old Work Instruction Number:
Description
Date Created: 24/02/2023 13:21:20 Revision Date: 22/11/2023 09:02:14
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 22/11/2023 09:09:57 Approved Date: 22/11/2023 12:16:44
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

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2

QUALITY CHECKS

The following checks should be performed:

  • Do not force the part into the checking fixture.
  • The correct length of the legs is indicated by the cutouts at the bottom of the C/F.
  • Wires should follow the profile of the checking fixture.\
  • No loose clips.
  • Box wire legs paralell & flat.
  • Emblem not loose or worn on clip gun.
  • Appearance - no surface residue, burrs, rust, score marks & cracks on mould plate.
  • Legs on outter wire form flat & fits in C/F correctly.
  • No gap between mould plate and seat back.
  • Place the front section 1st into the final fixture and the legs shall sit flat.
  • Follow "STOP, CALL, WAIT" procedure if the parts are not fitting into the final fixture or if there is a lift on the legs.

Examples

Assemble mould plate to frame

 

 

OK Conditon Parts

 

 

 

 

 

 

 

 

NG Conditon Parts

 

 

 

 

 

 

 

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3

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection No. 9323
  • First-off sample to be tagged and remain with the checking fixture.
  • Conduct in-process inspections every hour and record on system Inspection No. 9324
  • At the end of the batch, last part is to be tagged and kept with the checking fixture. Inspection No. 9325. First-off is to be placed in the production batch
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4

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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5

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.
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