Work Instruction ID:   30496  
Work Instruction Number: 1214 Revision No. 1
Old Work Instruction Number:
Description
Date Created: 10/05/2023 16:02:39 Revision Date: 28/08/2024 16:22:14
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 28/08/2024 16:59:12 Approved Date: 28/08/2024 17:09:55
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

 

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2

SETUP & PREPARATION

  • Ensure the machine and tooling setup is complete.
    • Daily Maintenance
    • Correct tool is selected for the process 
    • Ensure tool height is correct after setting. Tool height must measure 119.60 mm - Verify using slip gauges. Refer below pic: 

 

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

Set press & tool height accordingly and prepare a First-Off sample.

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

 

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3

QUALITY CHECKS

The following checks should be performed:

  • Do not force the part into the checking fixture.
  • Wires should follow the profile of the checking fixture

Examples

Good 

                                                     

                                                                 

 

                                                      

Rejects

                                                      

 

                                                      

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4

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection Number "20443".
  • First-off sample to be tagged and remain with the checking fixture.

 

  • Conduct in-process inspections every hour and record on system Inspection  Number "20444". 

 

  • At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch and record on system Inspection  Number "20445".
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5

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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6

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.
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