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SAFETY
Gloves and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
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LOADING & UN-LOADING
.Checking wire form after forming is complete.
Clean out fixture before loading of wire.
.Take two 5mm straight wire and place on moulding fixture
Take a pair of formed wire (3.8mm) from Kanban trolley and place on moulding fixture in machine.
Use hammer to sercure wire into fixture
.Do not force spring wire into fixture.
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MOULDING
Make sure that the wires are sitting flat on the jig/fixture before pressing the Black button.
.Press the two black button simultaneously for the moulding process to start.
.Wait for moulding table to stop completely before unloading takes place
.Use both hands to off loading the jig/fixture with the moulding part.
N.B: Do not clean parts after moulding if there are any flash, they must be kept aside so that the next cycle can continue and prevent the mould from jamming and burnning the plastic.
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CHECKING OF PART
The final checking fixture is used to inspect the final part after moulding.
. Turn seat cushion upside down.
. Place front end first.
. Hold both clamps together to allow back end of part to fit in, release clamps once part is fitted in. Do not force fit the part in.
. Lock both holding clamps.
. Check front end of parts in checking fixture, by moving clamps left and right on both ends. Clamps must slide through freely.
. Ensure all slotted holes in moulded part lines up in the checking fixture.
Examples
OK part, center part of moulded area plastic not burnt and sticky.
NG part, center part of moulded area not correct. plastic is burnt and sticky. This is not exceptable.
Good part
NG Part
Good part on CF
NG part on CF
 
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PACKAGING
.Place part into Box ,15 parts per box ,25 boxes per pallet.
.Place F/A Card on pallet and send to stores.
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
- Complete a First-off before commencing with production, and record on system Inspection.
- First-off sample to be tagged and remain at the work station - Inspection Number 6085.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 6088.
- At the end of the batch, last-off part is to be tagged and kept at the work station. First-off is to be placed in the production batch - Inspection Number 12391.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly - Reject analysis.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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