WISHeaderIDWISNoRevNoDateCreatedRevisionDateStockCodeWorkCentreCreatedByApprovedByCreatorApprovedByApproverDateStageRevisionCommentsDescrJobObsFrequencyOldHeaderIDOldWISNoCustStockCodeLastReviewDateNoLongerUsedWISHtml
30464126206/20/2024 7:23:20 AM6/20/2024 7:23:20 AMSPRG/TOYO/0073203142 12 Draft 640X Rod Hood Support - Checking of Part12  53440-0K090  
30466126406/20/2024 7:27:38 AM6/20/2024 7:27:38 AMSPRG/TOYO/0073203142 12 Draft 640X Rod Hood Support - NOTCHING12  53440-0K090  
30467126506/20/2024 7:28:48 AM6/20/2024 7:28:48 AMSPRG/TOYO/0073106142 12 Draft 640X Rod Hood Support - WASHING12  53440-0K090  
30468126606/20/2024 7:30:50 AM6/20/2024 7:30:50 AMSPRG/TOYO/0073106142 12 Draft 640X Rod Hood support - Epoxy Coating12  53440-0K090 <p><strong>Safety checks</strong></p> <ul> <li>Gloves, protective glasses and ear plugs are to be worn throughout this operation.</li> </ul> <p>&nbsp;</p> <p><img src="../../Images/WIS/safety.png" alt="" width="454" height="186" /></p> <ul> <li>Keep hands and clothing away from moving parts at all times.</li> </ul> <p><img src="../../Images/WIS/safety1.png" alt="" width="360" height="137" />&nbsp; &nbsp;</p> <p>&nbsp;<strong>SAFETY&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</strong></p> <ol> <li>Ensure to wear ear protection when working in noise zone area.</li> <li>Open shoes are prohibited on factory premises.</li> <li>All necessary PPE to be worn when working in spray booth.</li> <li>Gloves to be worn when removing frames from the line required. &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</li> </ol> <p><strong>ENVIROMENTAL</strong></p> <ol> <li>Ensure all lights are in good working condition.</li> <li>Report any gas leaks immediately to Supervisor / Workshop.</li> <li>Report any chemical spillage to supervisor / Workshop.</li> </ol>, <p><strong>PLANNING</strong></p> <p>1. Receive the route card from production planning department.</p> <p>2. Draw epoxy powder from stores department.</p> <p>3. Receive Rods from Production&nbsp; dept</p> <p>4. Verify the oven setting. IT must be between 190deg. C &ndash; 200deg. C</p> <p><img src="../../Images/WIS/1143_R1.1.jpg" alt="" width="250" height="374" /></p> <p>5. Verify your conveyor speed. It must take approx. 43 &ndash; 45 seconds per meter. The conveyor is marked 1 meter.</p> <p>6. Clean the spray booth to get rid of any old powder.</p> <p>7. Make sure that your spray gun is clean before filling with the required black epoxy powder.</p> <p>8. Check and verify your spray gun setting: Powder Flow 1 &ndash; 2, and Air 1 &ndash; 10</p> <p><img src="../../Images/WIS/1143_R2.jpg" alt="" width="250" height="262" />&nbsp; &nbsp;&nbsp;<img src="../../Images/WIS/1143_R3.jpg" alt="" width="297" height="254" /></p> <p>9. Do the Chemical Test as per WI 38, and record results on QD329/02/21.</p> <p>&nbsp;</p>, <p><strong>CLEANING PROCESS</strong></p> <table border="1"> <tbody> <tr> <td> <p>1. Lift up trolley using the hoist and submerge it in the CHEMCLEAN tank and leave basket for 10-15 minutes. Temperature should be between 50&deg; - 60&deg;.</p> <p>2. Lift up trolley using the hoist and submerge into Rinse tank for 1 minute.</p> <p><img src="../../Images/WIS/1143_R4.jpg" alt="" width="250" height="191" /></p> <p>3. Lift up the trolley using the hoist and submerge it into the PHOSKRO P tank for 10-15 minutes.</p> <p>4. Lift up trolley using the hoist and submerge into Rinse tank for 1 minute.</p> <p>5. Lift up the trolley using the hoist and submerge into PHOSKRO 901 (Phosphate) for 7-12 minutes.</p> <p>6. Lift up trolley using the hoist and submerge into Rinse tank for 1 minute.</p> <p>7. Put trolley into PASSIVATE tank for 1 minute to dry parts.</p> <p>8. Check oil and dirt on products visually before loading the line.</p> </td> </tr> </tbody> </table>, <p><strong>LOADING ON CONVEYOR</strong></p> <table border="1"> <tbody> <tr> <td> <p>1. Check for defects&nbsp; on the wires.</p> <p>2. Load 8 Rods on to the hangers</p> <p><img src="../../Images/WIS/1143_R5.jpg" alt="" width="300" height="300" /></p> <p>3. Use painting jigs to hang the Rods as per picture</p> </td> </tr> </tbody> </table> <p>&nbsp;</p>, <p><strong>POWDER COATING</strong></p> <p>1. Start spraying the Rods , make sure each Rod is covered completely with Epoxy Powder</p> <p><img src="../../Images/WIS/1143_R6.jpg" alt="" width="300" height="328" /></p> <p>2. Make sure Epoxy Powder does not drip on the ends of the Rods</p> <p>3. Avoid using an excessive powder which could cause dripping during the curing process</p> <p><img src="../../Images/WIS/1143_R7.jpg" alt="" width="300" height="357" /></p> <p>&nbsp;</p>, <p><strong>CURING PROCESS</strong></p> <table style="width: 100%;" border="1"> <tbody> <tr> <td style="width: 100%;"> <p>1. Continue the curing process through the conveyor oven. Rods to stay in the conveyor oven for 20 min</p> <p><img src="../../Images/WIS/1143_R8.jpg" alt="" width="300" height="332" /></p> <p>2. Check you curing samples as per your Process Check schedule (QD115/03/13)</p> <p>3. If not correct, repeat the curing process for the entire line</p> <p>4. If correct, start removing the Rods <strong>when cooled</strong>, from the line for inspection (touch up if necessary)</p> </td> </tr> </tbody> </table>, <p><strong>LINE FIRST OFF</strong></p> <p>1. Check samples for Epoxy coating finish as per In process Logsheet (QD75/04/13). Record on BIS Card</p> <p><img src="../../Images/WIS/1143_R9.jpg" alt="" width="300" height="372" /></p> <p>NO : Quarantine Rods in holding area, notify Supervisor and await disposition.</p> <p>YES : Retain the Rods as the First Off Sample until the completion of batch when it will be added to the final packaging of products.</p> <p>2. The final batch sample is to be kept and used to verify your new first off.</p> <p>&nbsp;</p>, <p><strong>FINAL INSPECTION</strong></p> <table style="height: 228px; width: 100%;" border="1"> <tbody> <tr style="height: 228px;"> <td style="height: 228px; width: 98.0704%;"> <p>1. Check that each Rods Hoods is coated properly.</p> <p>2. Visual check for burrs on swing wire</p> <p>3. Check for poor /no coating on the Rods</p> <p>4. Refer to the relevant boundary sample and record all findings on the F/A Sheet (QD152/02/14) and <strong>powder thickness</strong>&nbsp;on B.I.S Card</p> <p>5. Attach traceability stickers to Rods at specified place.</p> </td> </tr> </tbody> </table>
30585131304/15/2025 9:16:47 AM4/15/2025 9:16:47 AMSPRG/BASK/00881024 9 Draft WELDING OF PANELS FOR BASKETS12     
30469126706/20/2024 7:32:07 AM6/20/2024 7:32:07 AMSPRG/TOYO/0073203142 12 Draft 640X Rod Hood Support - Start Up & shut down Procedure Injection moulding12  53440-0K090  
30552129102/12/2025 2:06:41 PM2/12/2025 2:06:41 PMSPRG/TBSA/0086144 9 Draft 71441-X1E11 -WE7012  SPRG/TBSA/0086  
30553129202/13/2025 6:37:08 AM2/13/2025 6:37:08 AM 1041 1 Draft Laser Cutter Startup12     
30554129302/17/2025 2:54:35 PM2/17/2025 2:54:35 PMSPRG/TBSA/0088134 9 Draft SPRG/TBSA/008612     
30557129402/21/2025 6:57:42 AM2/21/2025 6:57:42 AM 1041 1 Draft MAXI Press Break Startup0     
30558129502/21/2025 7:25:11 AM2/21/2025 7:25:11 AM 1041 1 Draft MAXI Press Break Operation0     
30567129903/11/2025 9:39:09 AM3/11/2025 9:39:09 AM 1011 1 Draft Bending Shelves6     
30568130003/13/2025 1:05:11 PM3/13/2025 1:05:11 PM 1011 1 Draft Laser Cutter Loading a Program12     
30571130203/17/2025 9:48:35 AM3/17/2025 9:48:35 AM 1011 1 Draft Laser Cutter Material Thickness Change12   3/17/2025 12:00:00 AM<p>7. A warning message will appear in the top of the screen in Orange.</p> <p><strong>Capacitance calibration and air pressure calibration are required after nozzle replacement</strong></p> <p><img src="../../Images/WIS/1302_Mat Change - Nozzle Replacement Warning.jpg" alt="" width="1008" height="66" /></p> <p>You must callibrate the nozzle:</p> <p>8. On the CNC tab select the button that looks like a little control panel, at the top right, left of the lubricate button. A window will open</p> <p>9. Select Calibrate, the second box on the Left hand side of the window.</p> <p>A graph will appear</p> <p>10. Lower the nozzel using the remote until it touches the material.</p> <p>11. When the graph turns green the callibration is complete. Close the window and commence the find edge process found in WIS 1303 before starting the Laser cutting run.</p>
30572130303/17/2025 10:14:19 AM3/17/2025 10:14:19 AM 1011 1 Draft Laser Cutter Find Edge12   3/17/2025 12:00:00 AM 
30573130403/17/2025 10:51:31 AM3/17/2025 10:51:31 AM 1011 1 Draft Laser Cutter Shutdown12   3/17/2025 12:00:00 AM 
30574130503/17/2025 11:29:01 AM3/17/2025 11:29:01 AM -11 1 Draft Laser Cutter Operation12     
30579130803/25/2025 2:15:27 PM3/25/2025 2:15:27 PMSPRG/TBSA/01151512 3159 Draft Forming & Checking Product 12  71157-X7A11  
30582131104/1/2025 12:20:50 PM4/1/2025 12:20:50 PM -19 4 Draft WR 900 BASKETS12     
30590131505/21/2025 3:57:06 PM5/21/2025 3:57:06 PMSPRG/TBSA/01402029 15 Draft WIRE FORMING 12 WR/PWI/228  <table class="detailTable"> <tbody> <tr> <td class="auto-style1">Work Instruction ID:</td> <td> </td> <td><span id="MainContent_lbWISID">21339</span></td> <td> </td> </tr> <tr> <td class="auto-style1">Work Instruction Number:</td> <td><span id="MainContent_lbWISNo">1164</span></td> <td>Revision No.</td> <td><span id="MainContent_lbRevNo">1</span></td> </tr> <tr> <td class="auto-style1">Old Work Instruction Number:</td> <td colspan="3"><input id="MainContent_tbWISNo" name="ctl00$MainContent$tbWISNo" type="text" value="WR/PWI/228" /></td> </tr> <tr> <td class="auto-style1">Description</td> <td colspan="3"><input id="MainContent_tbDescr" name="ctl00$MainContent$tbDescr" type="text" value="Spring ,Sub, Assy, FR, Seat Cushion" /></td> </tr> <tr> <td class="auto-style1">Date Created:</td> <td><span id="MainContent_lbDateCreated">1/24/2022 12:47:38 PM</span></td> <td>Revision Date:</td> <td><span id="MainContent_lbDateUpdated">7/6/2023 10:58:02 AM</span></td> </tr> <tr> <td class="auto-style1">Created By:</td> <td><select id="MainContent_ddlCreator" class="aspNetDisabled" disabled="disabled" name="ctl00$MainContent$ddlCreator">  <option value="-1">Created By</option>   <option value="1">Gary Royston</option>   <option value="2">Rob Royston</option>   <option value="3">REUBEN  MOODLEY</option>   <option value="4">FAIZAL  KHAN</option>   <option value="5">CARMANTHEA  DOS SANTOS</option>   <option value="6">IGNUS  MARAIS</option>   <option value="7">JULIAN  PILLAY</option>   <option value="8">Brandon  Jones</option>   <option value="9">Hamendra  Hariprasad</option>   <option value="10">Mizpah  Visser</option>   <option value="11">CHRISTOPHINA  HARRY</option>   <option value="12">HAKEEM  FRANCIS</option>   <option value="13">Richard  Smith</option>   <option value="14">BEVERLY  SIMES</option>   <option value="15">SANELE  MNCULWANE</option>   <option value="16">Arnusha  Sukram</option>   <option value="17">PHILLIP  PILLAY</option>   <option value="18">Dees Pather</option>   <option value="19">Bhavna Narensamy</option>   <option value="20">N Mazibuko</option>   <option value="21">JETHRO GOVENDER</option>   <option value="22">JOAN JANSEN</option>   <option value="23">BLONDIE KLEIN</option>   <option value="24">SANDRA GORDON</option>   <option value="25">MORGAN VAN DER BYL</option>   <option value="26">MOSES CHETTY</option>   <option value="27">BASIL PILLAY</option>   <option value="28">ZELDA VERE</option>   <option value="29">KASVAN NAIDOO</option>   <option value="30">Thobile Vilakazi</option>   <option value="31">LINDO THOBELA</option>   <option value="32">Lee-ann Tayob</option>   <option value="33">JIVESHEN MANICKUM</option>   <option value="34">Maanda Munyai</option>   <option value="35">KHALIK EUSUPH</option>   <option value="36">Z MADONDA</option>   <option value="37">KEVIN PILLAY</option>   <option value="38">CONRAD ZONDI</option>   <option value="39">PROTAS ZONDI</option>   <option value="40">A L DUMA</option>   <option value="41">LUNGISANI BELA</option>   <option value="42">WYNETTE NGCOBO</option>   <option value="43">SOOBREY GOVENDER</option>   <option value="44">KEVIN HARRY</option>   <option value="45">RAVEN REDDY</option>   <option value="46">YVONNE MZOLO</option>   <option value="47">NATHI DLAMINI</option>   <option value="48">BRIAN NGCOYA</option>   <option value="49">TAMMY MCHUNU</option>   <option value="50">BONGANI MTHALANI</option>   <option value="51">KERSHNI NAIDOO</option>   <option value="52">MARK FISHER</option>   <option value="53">Roland Padayachee</option>   <option value="54">BUSIE MBATA</option>   <option value="55">SIPHO MVELASE</option>   <option value="56">WESLEY RAJAH</option>   <option value="57">KEITH NAIDOO</option>   <option value="58">FRANCE HLELA</option>   <option value="59">SIFISO NENE</option>   <option value="60">NKONZO MADONDO</option>   <option value="61">R C RUITERS</option>   <option value="62">DONOVAN BROWN</option>   <option value="63">M L JASSON</option>   <option value="64">SIFISO HUDLA</option>   <option value="65">JULIAN ZACCURI</option>   <option value="66">SANDILE THABEDE</option>   <option value="67">S NUNKOO</option>   <option value="68">ELAINE STAFFORD</option>   <option value="69">DF RENTON</option>   <option value="70">DAVID STIEGER</option>   <option value="71">THOBILE MTSHALI</option>   <option value="72">BLAKE EVERTON</option>   <option value="73">ELTON WESLEY</option>   <option value="74">JC JANSEN</option>   <option value="75">SPAMANDLA MLOTSHWA</option>   <option value="76">R C WHITE</option>   <option value="77">TYRELL LYONS</option>   <option value="78">WLT SHAW</option>   <option value="79">N REDDY</option>   <option value="80">SENZO KHUMALO</option>   <option value="81">ADRIAN DOS SANTOS</option>   <option value="82"> O HARRY</option>   <option value="83">KYLE LEWIS</option>   <option value="84">K JAMALOODEEN</option>   <option value="85">PRISCILLA SESELEE</option>   <option value="86">C BOOYSEN</option>   <option value="87">N ZUMA</option>   <option value="88">B MARAIS</option>   <option value="89">R N CAMP</option>   <option value="90">MUSI MADLALA</option>   <option value="91">D C NGUBANE</option>   <option value="92">SIMISELELO MKHIZE</option>   <option value="93">MARK NAIDOO</option>   <option value="94">T N MBAMBO</option>   <option value="95">MY HEMMERO</option>   <option value="96">SNE BUTELEZI</option>   <option value="97">A H MAPSTONE</option>   <option value="98">SANDILE DLAMINI</option>   <option value="99">SIFISO SIBIYA</option>   <option value="100">SPHELELE PHUNGULA</option>   <option value="101">BONGANI MAFISA</option>   <option value="102">SIMPIWE SHANGE</option>   <option value="103">QUINTON ISAACS</option>   <option value="104">PRECIOUS ZUNGU</option>   <option value="105">GUGU NDLOVU</option>   <option value="106">ELIAS MNTUNGWA</option>   <option value="107">BRIAN MADONSELA</option>   <option value="108">KEVIN PILLAY</option>   <option value="109">THEMBELANI ZUMA</option>   <option value="110">CYRIL MSOMI</option>   <option value="111">PRESTON GOVENDER</option>   <option value="112">MELU DLAMINI</option>   <option value="113">DUDU NGUBANE</option>   <option value="114">LUYANDA NYEMBE</option>   <option value="115">BANDILE DLAMINI</option>   <option value="116">PATRICK KHUMALO</option>   <option value="117">SIBUSISO SOSIBO</option>   <option value="118">V Sukram</option>   <option value="119">XD Mchunu</option>   <option value="120">Ebrahim Mahomed</option>   <option value="121">YESHEN DEOLALL</option>   <option value="122">SIPHAMANDLA SIKOSANA</option>   <option value="123">THULA ZONDI</option>   <option value="124">MONGEZI NDLELA</option>   <option value="125">Innocent Mbuyisa</option>   <option value="126">B K GOBA</option>   <option value="127">B R DONNELY</option>   <option value="128">S S NDAWONDE</option>   <option value="129">Osbourne Mpulo</option>   <option value="130">EMACULATE MSOMI</option>   <option value="131">Brandon John PETERS</option>   <option value="132">BLESSED JALI</option>   <option value="133">JOHAN MARAIS</option>   <option value="134">MONGEZI NDLELA</option>   <option value="135">Michael Gabuza</option>   <option value="136">Marco Coetsee</option>   <option value="137">Nigel Michaels</option>   <option value="138">ZANELE MADONDA</option>   <option value="139">VICKY ZONDI</option>   <option value="140">NOMA MNCUBE</option>   <option value="141">Mangaliso Mnguni</option>   <option selected="selected" value="142">Ashtique Maniram</option>   <option value="1142">Patrick Nxumalo</option>   <option value="1143">S MNCWABE</option>   <option value="2143">Prianca Maharaj</option>   <option value="2144">TEST TEST</option>   <option value="2145">SANELE MKHIZE</option>   <option value="2146">Dylan Pillay</option>   <option value="2147">T NKAQA</option>   <option value="2148">S  SITHOLE</option>   <option value="2149">N M MBONGWA</option>   <option value="2150">A CHWAYI</option>   <option value="3148">Osbourne Mpulo</option>   <option value="3149">ASANDA MPUNGOSE</option>   <option value="3150">SALVATORIES ZUMA</option>   <option value="3151">T MANQELE</option>   <option value="3152">RANESH BISNATH</option>   <option value="3153">J KHUMALO</option>   <option value="3154">P NKOMO</option>   <option value="3155">MHLENGI DLAMINI</option>   <option value="3156">N MAZIBUKO</option>   <option value="3157">AMANDA NDLOVU</option>   <option value="3158">RANESH  BISNATH</option>   <option value="3159">WADE NIEKERK</option>   <option value="3160">MALIZOLE  TOLIBADI</option>   <option value="3161">NADEEM PILLAY</option>   <option value="3162">T WOOD</option>   <option value="3163">S NDLOVU</option>   <option value="3164">THABO DLAMINI</option>  </select></td> <td>Approved By:</td> <td><select id="MainContent_ddlApprovedBy" class="aspNetDisabled" disabled="disabled" name="ctl00$MainContent$ddlApprovedBy">  <option value="-1">Approved by</option>   <option value="1">Gary Royston</option>   <option value="2">Rob Royston</option>   <option value="3">REUBEN  MOODLEY</option>   <option value="4">FAIZAL  KHAN</option>   <option value="5">CARMANTHEA  DOS SANTOS</option>   <option value="6">IGNUS  MARAIS</option>   <option value="7">JULIAN  PILLAY</option>   <option value="8">Brandon  Jones</option>   <option value="9">Hamendra  Hariprasad</option>   <option value="10">Mizpah  Visser</option>   <option selected="selected" value="11">CHRISTOPHINA  HARRY</option>   <option value="12">HAKEEM  FRANCIS</option>   <option value="13">Richard  Smith</option>   <option value="14">BEVERLY  SIMES</option>   <option value="15">SANELE  MNCULWANE</option>   <option value="16">Arnusha  Sukram</option>   <option value="17">PHILLIP  PILLAY</option>   <option value="18">Dees Pather</option>   <option value="19">Bhavna Narensamy</option>   <option value="20">N Mazibuko</option>   <option value="21">JETHRO GOVENDER</option>   <option value="22">JOAN JANSEN</option>   <option value="23">BLONDIE KLEIN</option>   <option value="24">SANDRA GORDON</option>   <option value="25">MORGAN VAN DER BYL</option>   <option value="26">MOSES CHETTY</option>   <option value="27">BASIL PILLAY</option>   <option value="28">ZELDA VERE</option>   <option value="29">KASVAN NAIDOO</option>   <option value="30">Thobile Vilakazi</option>   <option value="31">LINDO THOBELA</option>   <option value="32">Lee-ann Tayob</option>   <option value="33">JIVESHEN MANICKUM</option>   <option value="34">Maanda Munyai</option>   <option value="35">KHALIK EUSUPH</option>   <option value="36">Z MADONDA</option>   <option value="37">KEVIN PILLAY</option>   <option value="38">CONRAD ZONDI</option>   <option value="39">PROTAS ZONDI</option>   <option value="40">A L DUMA</option>   <option value="41">LUNGISANI BELA</option>   <option value="42">WYNETTE NGCOBO</option>   <option value="43">SOOBREY GOVENDER</option>   <option value="44">KEVIN HARRY</option>   <option value="45">RAVEN REDDY</option>   <option value="46">YVONNE MZOLO</option>   <option value="47">NATHI DLAMINI</option>   <option value="48">BRIAN NGCOYA</option>   <option value="49">TAMMY MCHUNU</option>   <option value="50">BONGANI MTHALANI</option>   <option value="51">KERSHNI NAIDOO</option>   <option value="52">MARK FISHER</option>   <option value="53">Roland Padayachee</option>   <option value="54">BUSIE MBATA</option>   <option value="55">SIPHO MVELASE</option>   <option value="56">WESLEY RAJAH</option>   <option value="57">KEITH NAIDOO</option>   <option value="58">FRANCE HLELA</option>   <option value="59">SIFISO NENE</option>   <option value="60">NKONZO MADONDO</option>   <option value="61">R C RUITERS</option>   <option value="62">DONOVAN BROWN</option>   <option value="63">M L JASSON</option>   <option value="64">SIFISO HUDLA</option>   <option value="65">JULIAN ZACCURI</option>   <option value="66">SANDILE THABEDE</option>   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MADLALA</option>   <option value="91">D C NGUBANE</option>   <option value="92">SIMISELELO MKHIZE</option>   <option value="93">MARK NAIDOO</option>   <option value="94">T N MBAMBO</option>   <option value="95">MY HEMMERO</option>   <option value="96">SNE BUTELEZI</option>   <option value="97">A H MAPSTONE</option>   <option value="98">SANDILE DLAMINI</option>   <option value="99">SIFISO SIBIYA</option>   <option value="100">SPHELELE PHUNGULA</option>   <option value="101">BONGANI MAFISA</option>   <option value="102">SIMPIWE SHANGE</option>   <option value="103">QUINTON ISAACS</option>   <option value="104">PRECIOUS ZUNGU</option>   <option value="105">GUGU NDLOVU</option>   <option value="106">ELIAS MNTUNGWA</option>   <option value="107">BRIAN MADONSELA</option>   <option value="108">KEVIN PILLAY</option>   <option value="109">THEMBELANI ZUMA</option>   <option value="110">CYRIL MSOMI</option>   <option value="111">PRESTON GOVENDER</option>   <option value="112">MELU 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NDLELA</option>   <option value="135">Michael Gabuza</option>   <option value="136">Marco Coetsee</option>   <option value="137">Nigel Michaels</option>   <option value="138">ZANELE MADONDA</option>   <option value="139">VICKY ZONDI</option>   <option value="140">NOMA MNCUBE</option>   <option value="141">Mangaliso Mnguni</option>   <option value="142">Ashtique Maniram</option>   <option value="1142">Patrick Nxumalo</option>   <option value="1143">S MNCWABE</option>   <option value="2143">Prianca Maharaj</option>   <option value="2144">TEST TEST</option>   <option value="2145">SANELE MKHIZE</option>   <option value="2146">Dylan Pillay</option>   <option value="2147">T NKAQA</option>   <option value="2148">S  SITHOLE</option>   <option value="2149">N M MBONGWA</option>   <option value="2150">A CHWAYI</option>   <option value="3148">Osbourne Mpulo</option>   <option value="3149">ASANDA MPUNGOSE</option>   <option value="3150">SALVATORIES ZUMA</option>   <option value="3151">T MANQELE</option>   <option value="3152">RANESH BISNATH</option>   <option value="3153">J KHUMALO</option>   <option value="3154">P NKOMO</option>   <option value="3155">MHLENGI DLAMINI</option>   <option value="3156">N MAZIBUKO</option>   <option value="3157">AMANDA NDLOVU</option>   <option value="3158">RANESH  BISNATH</option>   <option value="3159">WADE NIEKERK</option>   <option value="3160">MALIZOLE  TOLIBADI</option>   <option value="3161">NADEEM PILLAY</option>   <option value="3162">T WOOD</option>   <option value="3163">S NDLOVU</option>   <option value="3164">THABO DLAMINI</option>  </select></td> </tr> <tr> <td class="auto-style1">StockCode:</td> <td><input id="MainContent_tbStockCode" class="aspNetDisabled" disabled="disabled" name="ctl00$MainContent$tbStockCode" type="text" value="SPRG/TBSA/0140" /></td> <td>WorkCentre:</td> <td><select id="MainContent_ddlWC" class="aspNetDisabled" disabled="disabled" name="ctl00$MainContent$ddlWC">  <option value="-1">Select W/C</option> 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Approval Date:</td> <td><span id="MainContent_lbCreatorApproveDate">12/13/2023 8:43:48 AM</span></td> <td>Approved Date:</td> <td><span id="MainContent_lbApproveDate">12/13/2023 8:43:57 AM</span></td> </tr> <tr> <td class="auto-style1">Document Status:</td> <td><span id="MainContent_lbStage">Current</span></td> <td>Last Review Date</td> <td><input id="MainContent_tbLastReviewDate" class="headertable" name="ctl00$MainContent$tbLastReviewDate" type="text" /> <a id="MainContent_btnLastReviewDate"></a></td> </tr> <tr> <td colspan="4"> </td> </tr> <tr> <td colspan="4">Inactive / No Longer Used : <input id="MainContent_cbActive" name="ctl00$MainContent$cbActive" type="checkbox" /></td> </tr> <tr> <td colspan="4"><strong>Work Instruction Rows</strong></td> </tr> <tr> <td colspan="4"> </td> </tr> </tbody> </table>
30593131706/9/2025 11:17:57 AM6/9/2025 11:17:57 AMSPRG/RAMS/0000 & 000110012 1 Draft Cut Wire To Length on Wire Straighteners3  69311-0K170 & 69312-0K170  
30578130703/24/2025 12:54:04 PM3/24/2025 12:54:04 PMSLEM/LOC/00131079 4 Draft  12     
30580130903/25/2025 3:10:33 PM3/25/2025 3:10:33 PMSPRG/AUND/00001049 4 Draft AUNDE BENDING12     
30587131404/23/2025 3:34:33 PM4/23/2025 3:34:33 PMSPRG/TBSA/018115142 12 Draft Forming & checking - 71297-X1B8312  71297-X1B83  
30592131606/5/2025 1:43:51 PM6/5/2025 1:43:51 PM 101-1 -1 Draft Bending Shelf Brackets6    <table id="MainContent_gvRows" style="height: 604px; width: 99.8635%;" rules="all" cellspacing="0"> <tbody> <tr style="height: 44px;"> <th style="height: 44px; width: 4.17891%;" scope="col">Line No.</th> <th style="height: 44px; width: 6.16285%;" scope="col">Header Row</th> <th style="height: 44px; width: 35.3867%;" scope="col" align="left" valign="bottom">Instruction</th> <th style="height: 44px; width: 50.4849%;" scope="col">&nbsp;</th> </tr> <tr style="height: 230px;"> <td style="height: 230px; width: 4.17891%;" valign="top"><span id="MainContent_gvRows_lbLineNo_0">1</span></td> <td style="height: 230px; width: 6.16285%;" valign="top"><span class="aspNetDisabled"><input id="MainContent_gvRows_ctl00_0" disabled="disabled" name="ctl00$MainContent$gvRows$ctl02$ctl00" type="checkbox" /></span></td> <td style="height: 230px; width: 85.8716%;" colspan="2" valign="top"> <p><strong>BENDING SHELF BRACKETS ON MAXI PRESS</strong></p> <p><strong>PPE</strong></p> <p>1. Ensure the emegency stops are working by pressing them and ensuring the machine does not run. There are 2, one on the main control panel and the second on the foot pedal stand</p> <p>2. Ensure gloves are worn as sheet metal may contain sharp edges</p> <p>3. Keep fingers and hands out of the moving machine blades,&nbsp;<strong>danger of squashing or trapping hands in between the blades.</strong></p> </td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;"><span id="MainContent_gvRows_lbLineNo_0">&nbsp;</span></td> <td style="width: 6.16285%; height: 22px;">&nbsp;</td> <td style="width: 35.3867%; height: 22px;">&nbsp;</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;"><span id="MainContent_gvRows_lbLineNo_0">&nbsp;</span></td> <td style="width: 41.5495%; height: 22px;" colspan="2">1. Ensure the emergency stops are off and the green Ready to Run light is on&nbsp;&nbsp;&nbsp;&nbsp;</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 44px;"> <td style="width: 4.17891%; height: 44px;">&nbsp;</td> <td style="width: 6.16285%; height: 44px;" colspan="2">2. Load Program 2 on the Control Panel. Do this by pressing the&nbsp;P&nbsp;button and using the arrow keys to select the Program 2 and press the green Enter button&nbsp;&nbsp;&nbsp;&nbsp;</td> <td style="width: 50.4849%; height: 44px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;">&nbsp;</td> <td style="width: 6.16285%; height: 22px;" colspan="2">3. Ensure Press the green Run button</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;">&nbsp;</td> <td style="width: 6.16285%; height: 22px;" colspan="2">4. Ensure the key is turned from manual to automatic</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;">&nbsp;</td> <td style="width: 6.16285%; height: 22px;" colspan="2">5. Ensure you are on step 1 of 1</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 44px;"> <td style="width: 4.17891%; height: 44px;">&nbsp;</td> <td style="width: 6.16285%; height: 44px;" colspan="2">6. Place the unbent bracket onto the bender with the horizontal edge (the one with the holes) positioned against the back of the press.</td> <td style="width: 50.4849%; height: 44px;">&nbsp;</td> </tr> <tr style="height: 44px;"> <td style="width: 4.17891%; height: 44px;">&nbsp;</td> <td style="width: 6.16285%; height: 44px;" colspan="2">7. Press the red Down foot pedal, hold it in while the bender bends the first bend. Once bent it will open.&nbsp;&nbsp;&nbsp;&nbsp;</td> <td style="width: 50.4849%; height: 44px;">&nbsp;</td> </tr> <tr style="height: 44px;"> <td style="width: 4.17891%; height: 44px;">&nbsp;</td> <td style="width: 6.16285%; height: 44px;" colspan="2">As the shelf bends it will lift up. Lift the shelf slightly during bend to ensure there is no weight on the shelf while it is bending&nbsp;&nbsp;&nbsp;&nbsp;</td> <td style="width: 50.4849%; height: 44px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;">&nbsp;</td> <td style="width: 6.16285%; height: 22px;" colspan="2">Alternate the direction of the bend for each bracket to ensure a matching set</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> <tr style="height: 22px;"> <td style="width: 4.17891%; height: 22px;">&nbsp;</td> <td style="width: 6.16285%; height: 22px;" colspan="2">Check the quantities of each bracket are equal and move to finished goods</td> <td style="width: 50.4849%; height: 22px;">&nbsp;</td> </tr> </tbody> </table>